The upgraded thickened tie bars deliver excellent fatigue resistance and wear resistance, supporting long-term operation under high-frequency mold opening and closing cycles.
Multi-speed mold movement control is adopted, featuring low-speed mold startup, high-speed stroke operation and low-speed buffer deceleration at the end position. It effectively protects precision petal cavities and avoids surface scratches.
Equipped with an independent high-thrust ejection cylinder, the machine supports multi-stage ejection and vibration ejection functions. It ensures smooth demolding of thin-wall petals without mold sticking or product deformation.
Fitted with a fully automatic centralized lubrication system, the equipment regularly supplies quantitative oil to maintain toggle components, reducing wear failures and extending the overall service life of the machine.
The machine adopts three sets of fully independent parallel injection units. Each injection unit works independently without mutual interference, enabling separate control of plasticization, back pressure and injection timing to precisely match the CMS three-color mixing molding logic.
The barrels and screws are made of high-wear-resistant nitrided alloy steel with enhanced surface treatment, specially optimized for processing pigmented materials and recycled materials.
Each injection unit is equipped with a high-precision linear transducer. With adjustable six-stage injection and multi-stage holding pressure, the machine achieves ultra-precise micro-injection control. It is perfectly suited for small-weight thin-wall artificial flower parts, effectively eliminating short shots, flashes and color deviation.
As the core component, the dedicated CMS three-color mixing nozzle adopts a controllable turbulence cavity structure, which allows three streams of molten material to blend gently and creates smooth and natural three-color gradient effects.
Three independent temperature zones are configured for separate barrel heating. The temperatures of the three raw materials do not interfere with one another, ensuring stable plasticization of common flower materials such as PP and PE.
The injection timing of the three units can be freely programmed to realize simultaneous injection or delayed sequential injection, flexibly producing artificial flower products with diverse halo blending and color transition effects.
The whole machine is equipped with three independent servo closed‑loop hydraulic drive systems. Real‑time dual‑closed‑loop regulation of pressure and flow delivers fast hydraulic response as well as stable and accurate pressure output.
With optimized integrated hydraulic circuit layout, pipeline loss is reduced and oil temperature rises slowly during continuous production. The three independent injection oil‑circuits allow separate parameter setting for injection pressure, speed and delay of Channel A/B/C, achieving precise proportioning and timing control for three‑color materials.
Multiple built‑in hydraulic overload and overflow protection functions prevent molds, nozzles and mechanical components from damage caused by instantaneous high pressure.
Low‑noise hydraulic components are adopted to keep operating noise low during long‑term workshop production.
Hydraulic spare‑parts feature high universality, bringing great convenience for later‑stage maintenance, repair and spare‑part procurement.
Equipped with a high-speed processor, the machine delivers fast program scanning speed and precisely controls the complex three-color mixing injection timing of three injection units. It achieves accurate logical control over synchronous and delayed injection actions for three material streams.
With 16-bit high-precision signal acquisition, the electronic rulers and pressure sensors provide sensitive feedback, ensuring high positioning accuracy for mold clamping and injection movements.
Multi-loop independent PID temperature control keeps the temperature of three barrels stable and controllable, preventing color distortion of color materials under high temperature and ensuring consistent three-color molding effects.
Featuring a large clear touch-screen HMI with an intuitive interface, the machine allows easy and quick parameter debugging for operators.
It supports mass storage of molding formulas for single-color, two-color and three-color artificial flower products. One-click parameter recall greatly saves time for product switching and mold adjustment.
Integrated with complete functions including fault alarm, production counting and molding curve monitoring, the system enables full production quality traceability.
Built-in USB and network ports support formula parameter export and backup.
Reserved expansion ports allow secondary functional customization according to special three-color flower molding processes.
Full-circuit safety interlock protection lowers equipment failure rates and ensures convenient after-sales maintenance and service.
