Konger CMS Two‑Color IMM for Artificial Flowers

The clamping unit adopts a rigid five‑point double‑toggle structure. The platens are optimized for stiffness by finite‑element analysis, ensuring even force distribution and minimal deformation under high clamping pressure. It is perfectly suited for production with multi‑cavity thin‑wall molds for artificial‑flower parts.

Upgraded thickened tie‑bars feature outstanding wear resistance and deliver stable performance during long‑term high‑frequency mold‑opening‑and‑closing cycles.

Multi‑speed control is available for mold movement: gentle low‑speed mold‑opening startup, high‑speed travel and low‑speed end‑stroke buffering. This effectively protects precision artificial‑flower molds and prevents scratches on mold cavities.

Fitted with an independent high‑power ejection cylinder, the machine supports multi‑stage ejection and vibration‑assisted ejection modes. It enables smooth, distortion‑free demolding for thin‑wall petals prone to mold sticking.

The fully‑automatic centralized lubrication system supplies oil on a timed schedule to maintain toggle components and extend the service life of the whole machine.

It adopts a parallel‑independent dual‑injection‑unit layout. Plasticization, back‑pressure and injection timing can be controlled separately to precisely match the CMS two‑color mixing molding logic.

High‑wear‑resistant alloy screws are adopted, with enhanced wear‑resistance treatment specially for processing color pigments and recycled materials.

High‑precision linear transducers are installed for injection stroke detection, delivering accurate injection‑position control. Adjustable 6‑stage injection plus multi‑stage hold‑pressure functions precisely regulate the shot volume for tiny artificial‑flower parts, eliminating defects such as short shot, flash and color difference.

The dedicated mixing nozzle is the core component of CMS series. Its controllable turbulence chamber enables two molten materials to blend gently and achieves smooth gradient color effects.

Independent zone‑based temperature control is available for both injection units. The temperatures of the two raw materials do not interfere with each other, ensuring stable plasticization for common artificial‑flower materials such as PP and PE.

The whole machine adopts a servo closed‑loop hydraulic drive system with real‑time dual‑closed‑loop regulation for pressure and flow, delivering fast hydraulic response and stable, accurate pressure output.

The optimized and integrated hydraulic circuit layout reduces pipeline energy loss and slows oil‑temperature rise, ensuring high‑level stability during long‑hour production.

The two independent injection oil circuits allow separate setting of injection pressure, speed and timing parameters for each injection unit, which perfectly realizes the timing proportioning for two‑color mixed injection.

Multiple built‑in overload protection and hydraulic overflow protection functions prevent molds and mechanical components from being damaged by instantaneous high pressure.

Low‑noise hydraulic components reduce overall operating noise, making the machine suitable for long‑term continuous workshop production.

Hydraulic parts feature a high degree of standardization, bringing convenience for later‑stage maintenance and spare‑part procurement.

Equipped with a high-speed A8 processor, the machine features a short program scanning cycle and fast computing speed, enabling precise timing control for synchronous color mixing of the dual injection units.

With 16-bit high-precision signal acquisition, the electronic rulers and pressure sensors deliver sensitive feedback, ensuring accurate positioning control for injection and mold clamping.

Multi-stage PID temperature control maintains stable barrel temperature and effectively prevents color distortion of color materials caused by high temperature.

Fitted with a large touch-screen HMI panel, the machine provides clear display and a simple, intuitive operation interface for quick and easy machine commissioning.

It can store a large number of molding formulas for artificial flower products. One-click parameter recall greatly saves time for product switching and mold adjustment.

Integrated with complete functions including fault alarm, production data recording and curve monitoring, the system supports full quality traceability.

Reserved USB and network ports support parameter export and backup, as well as secondary PLC development. Custom function expansion is available to match personalized artificial flower molding processes.

Multiple safety interlock protections ensure equipment and operator safety. The system achieves low failure rates and convenient after-sales maintenance.