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Chameleon Series

Konger Mixed Two-color IMM
Two-color Gradient Beer Mug
Two-color Mixed-color Cup Lid
Two-color Comb Handle
Two-color Mixed-color Power Tool Housing
Two-color Plastic Artificial Flowers
Two-color Sandwich-color Comb
Two-color Plastic Spoon
Two-color Mixed-color Fruit Plate
Two-color Mixed-color Pet Toy

Konger Mixed Two-color IMM

  • Dual Configurations: All models with A/B dual configurations, balancing productivity & precision for flexible injection needs.
  • Wide Adaptability: Clamping force 140–700T, injection volume 175–3030g, covering small-to-large product production.
  • High Efficiency & Stability: 160Bar constant hydraulic pressure, precise injection rate, boosting efficiency & qualification rate.
  • Broad Compatibility: Mold height 160–960mm, adjustable tie-bar distance, fit for complex molds & multi-industry use.
  • Konger CMS Series: Parallel dual injection + single-nozzle design, 4 molding modes (mix/gradient/single/sandwich), one-step molding, cost-saving.
  • True Sandwich Process: Dual-barrel control saves ≥25% material cost, improves strength ≥12%, solves bonding/overflow issues.
  • Two-Color Gradient/Mixing: Dynamic color mixing, real-time ratio adjustment, one-step natural gradient/patterns (no secondary processing).
  • High Precision & Efficiency: Servo-driven, 30% shorter cycle vs traditional processes, cutting labor/time costs.
  • Dual-Function Machine: Free two-color/single-color switching, fit for standard molds, improving equipment ROI for small-batch orders.
Clamping Unit
Injection Unit
Hydraulic System
Electrical Control System
  • High rigidity for two-color molding, precise positioning and long service life
  • 5-point double toggle + turntable/shaft dual configuration
  • Uniform mold clamping force; finite element analysis-optimized high-rigidity templates, suitable for two-color multi-cavity molds; servo gear-driven turntable rotates without pressure plate contact (minimal wear), achieving precise pre-clamping positioning to ensure collision-free and safe mold operation.
  • Enlarged mold area + multi-plate design
  • Meets special installation and space requirements of two-color/sandwich molds; multi-plate structure compatible with turntable and shaft solutions, enabling flexible switching between distinct two-color molding and mixed two-color molding processes.
  • Dual ejection + high-efficiency mold adjustment
  • Equipped with independent dual ejection cylinders (strong ejection force, sufficient stroke) for demolding complex two-color products; servo self-locking mold adjustment with tight gear engagement ensures stable high-speed operation and fast mold changeover.
  • Safety and stability
  • Fully enclosed sheet metal structure prevents foreign matter intrusion (high protection level); inclined dual-shot hinge movement and integrated mold clamping arm maintain frame balance under heavy loads, extending tie bar and template service life.
  • Dual-Material Synchronous Precision, High-Efficiency Plasticization & Fast Color Change
  • Dual-Cylinder Dual-Injection Station + Coaxial Guiding
  • Two independently controlled injection units with high synchronization precision, suitable for one-shot molding of sandwich/mixed-color products. Dual guide rods ensure injection coaxiality with ±0.01mm repeatability accuracy, achieving zero offset at the two-color interface.
  • Two-Color Molding Special Screw + Servo Plasticization
  • Skin/core layer special screws enable fast melting speed and uniform temperature, reducing AA value and color difference. Driven by low-speed & high-torque servo motors, it adapts to raw materials of different viscosities (e.g., virgin skin layer material + recycled core layer material) for stable plasticization.
  • Dual-Barrel Precise Material Control + Needle Valve Linkage
  • Dual barrels with independent temperature control and metering, adjustable sandwich ratios (e.g., 20%-30% skin layer + 70%-80% core layer), ensuring recycled material filling does not affect product appearance. Equipped with needle valve control interfaces, compatible with two-color hot runners to reduce cold slug and flow marks.
  • Quick-Change Structure + High Rigidity
  • Top-opening screw & barrel design cuts color/material change time by 50%. The high-strength injection station structure resists deformation during long-term high-speed injection, suitable for high-speed filling of thin-walled two-color products.
  • Dual servo pumps independent drive: Dual-circuit design, the main and auxiliary injection stations are independently supplied with oil, achieving synchronous operation without interference and increasing response speed by 50%. Equipped with pressure and flow closed-loop control, it saves 30%-50% energy compared with traditional fixed displacement pumps, and the oil temperature remains stable without additional cooling.
  • International components + non-welded pipeline
  • Adopts valve groups from brands such as Bosch and Yuken, and valve blocks processed in Taiwan, featuring low leakage and long service life. The non-welded pipeline layout facilitates maintenance and reduces downtime.
  • Low noise & constant temperature + intelligent temperature control: Servo drive reduces overflow heat generation, with oil temperature fluctuation ≤ ±2℃ to ensure stable temperature of two-color materials. Automatic oil temperature monitoring and heat dissipation functions are available, with operation noise ≤ 75dB, improving the workshop environment.
  • Maintenance-friendly
  • Pipelines are centrally arranged with reserved maintenance space. Wearing parts (such as sealing rings) are universal, reducing inventory costs.
  • Dual-core Special Controller + Multilingual Interface
  • Equipped with controllers from world-renowned brands (Siemens/Omron) and dual-core processors for fast response; 10.4-inch color touch screen supports Chinese & English with intuitive operation.
  • Dual Parameter Sets + Formula Storage
  • Can store 120 sets of two-color process parameters, realizing one-click product switching (from packaging parts to daily necessities); curve displays dual injection/holding pressure process, helping optimize process and reduce mold adjustment time.
  • Fault Self-diagnosis + Safety Interlock
  • Key electrical components (Schneider/Siemens) ensure stability and anti-interference; automatic fault code display for quick troubleshooting; clamping, turntable and injection are interlocked to avoid mold or machine damage from misoperation.
  • Data Traceability + MES Integration
  • Built-in Ethernet supports uploading production data to factory MES system; USB interface enables parameter backup, convenient for quality traceability and mass production management.

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Specifications & Parameters

Item 单位 CMS140 CMS170 CMS230 CMS270 CMS360 CMS450 CMS530 CMS700
INJECTION UNIT uint A/B A/B A/B A/B A/B A/B A/B A/B
Injection System cm³ 358/358 633/358 824/358 1085/358 2418/633 2987/633 4155/1085 4680/1085
Screw Diameter mm 42/38 45/38 50/38 55/38 70/42 75/45 75/55 95/55
Screw L/D Ratio L/D 20/21 22/21 21/21 22.9/21 21/23.5 20.5/22 20.5/22.9 21/22.9
Theoretical Injection Volume cm³ 277/192 357/192 490/192 641/192 1347/311 1723/357 1723/641 3330/641
Actual Injection Volume (PS) g 252/175 325/175 446/175 583/175 1226/283 1568/325 1568/583 3030/583
Injection Pressure Bar 1710/1860 1770/1680 1680/1860 1690/1860 1796/2030 1730/1770 1730/1690 1590/1690
Injection Rate cm³/s 125/151 151/200 200/104 252/104 297/131 384/151 384/252 593/252
Max. Screw Speed r/min 220/210 200/210 175/210 185/210 155/200 150/200 150/185 125/185
Clamping Force KN 1400 1700 2300 2700 3600 4500 5300 7000
Clamping Stroke mm 380 435 475 540 615 740 840 960
Between Tie Bars mm 420×420 460×460 520×520 570×570 670×650 760×730 830×800 970×930
Max. Mold Height mm 450 520 530 580 680 780 830 960
Min. Mold Height mm 160 180 200 200 250 280 350 400
Ejector Stroke mm 120 135 140 150 160 200 240 270
Ejector Force KN 50 50 70 70 100 150 150 196
Ejector Pins Pcs 5 5 5 9 13 13 13 21
Oil Pump Motor Power KW 14/11 18.5/11 23/15 28.3/11 36.7/18.5 44/18.5 44/28.3 36.7×2/28.3
Heating Power KW 9.3/7.55 14.8/7.55 12.3/7.55 16.8/7.55 24.6/12.3 30.7/12.3 30.7/16.8 46/16.8
Oil Tank Capacity L 330 400 500 600 750 950 1100 1500
Overall Dimensions  m 4.5×1.8×1.9 5.6×2.0×2.04 5.9×2.1×2.04 6.3×2.6×2.25 7.5×3.2×2.37 8.22×3.6×2.41 8.82×3.7×2.82 11.2×3.8×2.9
Machine Weight t 4.8 6.5 7.5 9 15 18.3 23 33
Hopper Capacity kg 25/25 25/25 50/25 100/25 100/50 100/50 100/100 100/100

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