Konger Side-type dual-color IMM - Ningbo Konger Machinery - Two-Color Injection Molding Machine Expert

Home > Machines > Chameleon Series

Konger Side-type dual-color IMM

Two-color Overmolded Lint Roller Products

Two-color Overmolded Injection Parts

Overmolded Small Appliance Products

Konger Side-type dual-color IMM

Precise & Efficient Side-Mounted Dual Injection: Parallel side-mounted dual independent injection units, servo direct drive offers ±0.01mm positioning accuracy. One-step molding for two-color/dual-material products without secondary processing, improves efficiency by over 30%, with clear boundaries and firm bonding.
High-Precision Controllable Two-Color Molding: Dual independent injection units with coordinated operation, servo direct drive achieves ±0.01mm positioning accuracy. Supports one-step molding of hard/soft, transparent/opaque materials, clear color boundaries, no color mixing or offset.
High Efficiency & Cost Reduction: One-step molding improves efficiency by 30–50%, cuts labor cost by 40–60%. Energy-saving servo system reduces consumption by 20–30%, reject rate below 1%.
Full-Spec Coverage & Wide Adaptability: Clamping force 170T/30T–530T/110T, injection weight 283g/35g–2545g/175g, mold height 180–830mm. Suitable for electronics, automotive, daily necessities, medical industries.
Strong Automation Compatibility: Optimized for insert loading and automatic pickup, compatible with automation equipment. Universal wearing parts lower inventory cost and simplify maintenance.
Energy-Saving, Low-Noise & Stable: Dual servo pumps save 30–50% energy, oil temperature fluctuation ≤±2℃, noise ≤75dB, ensuring stable and eco-friendly operation.

Clamping Unit

Injection Unit

Hydraulic System

Electrical Control System

High Horizontal Rigidity, Precise Turntable Positioning, and High Space Utilization Rate
5-point Double Toggle + Horizontal Mold Clamping Structure
The mold clamping force is evenly distributed. The templates, optimized via finite element analysis, have high rigidity and low internal stress, with no deformation under high speed and high pressure, making them suitable for two-color multi-cavity molds. The side injection layout saves vertical space, reducing the overall floor area by 20%-30% compared with vertical machines, and enabling more flexible workshop layout.
Servo Gear-driven 180° Turntable
The turntable rotates without contacting the pressure plate, featuring low wear and long service life. It achieves precise positioning (accuracy ±0.02mm) before mold clamping to ensure mold safety without collision. The turntable can rotate forward and backward, suitable for 2-up-2-down / 2-up-4-down mold layouts, allowing flexible switching for distinct two-color molding.
Enlarged Mold Area + Dual Ejection Design
Pre-reserved mold thickness limit holes allow flexible adjustment of accommodating thickness to fit two-color molds of different specifications. Equipped with independent dual ejection cylinders, it delivers strong ejection force and sufficient stroke, suitable for demolding complex two-color products and reducing the risk of mold sticking.
High-efficiency Mold Adjustment & Safety Protection
Motor-driven self-locking mold adjustment adopts tight gear meshing transmission for stable high-speed operation. The fully enclosed sheet metal structure prevents foreign matter intrusion with high protection level. Inclined dual-shot hinge movement and integrated mold clamping arm maintain stable frame balance under heavy loads, extending the service life of tie bars and templates.

Special Screws for Distinct Two-color Molding + Independent Temperature Control: The dual barrels are equipped with special screws, enabling fast melting speed and uniform temperature, resulting in low AA value and minimal color difference. Independent multi-stage temperature control allows precise temperature regulation of the two raw materials (with an error ≤±1℃), achieving excellent distinct color isolation with no risk of color mixing contamination.
Special Nozzles for Side Injection + Quick-change Structure: The side injection nozzles feature a leak-proof design, fitting closely to the mold during injection to reduce cold slugs and flow marks. The top-opening design of the screw and barrel cuts the time for color and material change by 50%, enabling efficient switching for distinct two-color molding and suitable for multi-variety and small-batch production.
Low-speed High-torque Servo Plasticization: Driven by hydraulic motors for plasticization, it has wide raw material adaptability, suitable for raw materials of different viscosities (such as rigid plastic + soft plastic, new material + new material). It ensures uniform melting and high bonding strength between the two colors, preventing product delamination.

Dual Servo Energy Saving, Dual Circuit Fast Response, Constant Temperature, Low Noise and Stability
Dual Servo Pump Independent Drive + Dual Circuit Design
The main and auxiliary injection stations are independently supplied with oil, realizing synchronous operation without interference and increasing response speed by 50%. Equipped with pressure and flow closed-loop control, it saves 30%-50% energy compared with traditional fixed displacement pumps. The oil temperature remains stable (fluctuation ≤ ±2℃), eliminating the need for cooling in some working conditions and saving water.
High-quality Components + Side-mounted Pipeline Layout
Adopting internationally renowned valve groups such as Bosch and Yuken, and valve blocks processed in Taiwan, it features low leakage and long service life. The side-mounted pipelines are centrally arranged, facilitating maintenance and reducing downtime, with a more spacious maintenance space than vertical machines.
Low Noise & Constant Temperature + Intelligent Temperature Control
Servo drive reduces overflow heat generation. Automatic oil temperature monitoring and heat dissipation functions are available, with operation noise ≤ 75dB, improving the workshop environment. The side-mounted layout shortens the hydraulic pipelines, resulting in low pressure loss, higher efficiency and lower energy consumption.
Maintenance-friendly + Universal Wear Parts
Pipelines are centrally arranged with reserved maintenance space. Wear parts (such as sealing rings) are universal, which reduces inventory costs, simplifies maintenance and lowers the total life cycle cost of the equipment.

Intelligent Dual-control Precision, Large Formula Storage Capacity, Easy Data Interconnection
Dual-core Special Controller + Multilingual Interface
Equipped with controllers from world-renowned manufacturers (such as Siemens/Omron) and dual-core processors for fast response speed; a 10.4-inch color touch screen supports both Chinese and English, featuring intuitive operation.
Dual Parameter Sets + Formula Storage
Capable of storing 120 sets of process parameters for distinct two-color molding, enabling one-click product switching (e.g., from daily necessities to industrial parts). The curve displays the dual injection/holding pressure process, facilitating process optimization and reducing mold adjustment time.
Fault Self-diagnosis + Safety Interlock
Key electrical components (Schneider/Siemens) are stable and anti-interference, with automatic fault code display for quick troubleshooting. The mold clamping, turntable and injection functions are interlocked to prevent mold or machine damage caused by misoperation. The vertical structure is equipped with exclusive safety logic, making insert operation safer.
Data Traceability + MES Integration
Built-in Ethernet supports uploading production data to the factory MES system; the USB interface enables parameter backup, facilitating quality traceability and batch production management. The program can be expanded to connect with automated equipment, achieving fully automated production.

Get Free Custom Solutions & Quotation

Fill in the form below, and our technical consultants will contact you within 1 working day to provide customized machine selection solutions and detailed quotations.

Note: We promise to protect your personal information and only use it for business communication.

Specifications & Parameters

Item	unit	CS170-030V					CS230-030V					CS270-030V					CS360-110V					CS450-110V					CS530-110V
国际标准注射容积	cm³	633			130		824			130		1085			130		2418			358		2987			358		4155			358
Injection Unit	UNIT	A	B	C	A	B	A	B	C	A	B	A	B	C	A	B	A	B	C	A	B	A	B	C	A	B	A	B	C	A	B
Screw Diameter	mm	42	45	50	22	25	45	50	55	22	25	50	55	60	22	25	65	70	75	35	38	70	75	80	35	38	80	85	90	35
Screw L/D Ratio	L/D	23.5	22	19.8	20	20	23.4	21	19.1	20	20	25.2	22.9	21	20	20	22.5	21	19.6	22.8	21	22	20.5	19.2	22.8	21	22.3	21	19.8	22.8	21
Theoretical Injection Volume	cm³	311	357	441	38	49	397	490	593	38	49	530	641	763	38	49	1161	1347	1546	163	192	1500	1723	1960	163	192	2210	2495	2797	163
Injection Weight	g	283	325	401	35	45	362	446	540	35	45	482	583	694	35	45	1057	1226	1407	148	175	1365	1568	1784	148	175	2011	2270	2545	148	175
Injection Pressure	Bar	138	160	196	40	51	124	154	186	40	51	187	227	270	40	51	337	368	422	90	104	335	384	437	90	104	442	499	560	90	104
Injection Rate	cm³/s	203	177	143	342	265	207	168	138	342	265	205	169	142	342	265	208	179.6	156	219	186	199	173	152	219	186	188	167	149	219	186
Max. Screw Speed	r/min	200			260		175			260		185			260		155			205		150			205		120			205
Clamping Force	KN	1700					2300					2700					3600					4500					5300
Clamping Stroke	mm	435					475					540					615					740					840
Between Tie Bars	mm	460X460					520x520					570x570					670x650					760×730					830*800
Max. Mold Height	mm	520					530					580					680					780					830
Min. Mold Height	mm	180					200					200					250					280					350
顶行行程	mm	135					140					150					160					200					240
Ejector Force	KN	50					70					70					100					150					150
Max. Oil Pump Pressure	Mpa	16					16					16					16					16					16
Motor Drive Power	KW	18.2			11		23			11		28.3			11		36.7			11		44			11		23+28.3			11
Heating Power	KW	12.3			5.9		14.8			5.9		16.8			5.9		24.6			7.55		28.7			7.55		32.6			7.55
Oil Tank Capacity	L	340					400					430					650					700					800
Overall Dimensions	m	5.28X1.43X2.9					5.68X1.5X3.1					6.0X1.6X3.8					7.1X1.9X3.8					7.84X1.88X4.15					8.74x2.05x4.2
Machine Weight	t	6.3					7.3					9.2					13.9					17.5					21.5

←

Prev：Konger Vertical Clear Two-color IMM Next：Konger Mixed Two-color IMM

More Info

National Service Hotline

National customer Hotline

+86057483060993

New Media

new media

WeChat Video

TikTok

YouTube

WhatsApp

Facebook

💬

×