Konger Tri-color Hybrid IMM - Ningbo Konger Machinery - Two-Color Injection Molding Machine Expert

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Konger Tri-color Hybrid IMM

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Konger Tri-color Hybrid IMM

Breakthrough Molding: 3-injection-unit + single-nozzle mold-free tech, one-step 3-color molding. Compatible with single/two-color, mixing/gradient/sandwich molding.
Cost Optimization: Core recycled materials save ≤30% raw material cost. One-step molding cuts labor/time costs, fit for standard single-color molds.
Space & Energy Efficiency: 25% less floor space (140-450T clamping force). 3 servo drives save 30%-50% energy, no extra cooling needed.
Multi-Functional & Efficient: Easy single-color switching (max ROI), 50% shorter color/material change time, boosting changeover efficiency.
Upgraded Performance: Skin-core combination enhances strength by 15%, lowers injection pressure, extends mold life and cuts maintenance cost.
Full-Spec Coverage: Injection weight 444-5270g, rate 79-384g/s, mold height 160-780mm, fit for daily necessities/industrial parts.

Clamping Unit

Injection Unit

Hydraulic System

Electrical Control System

High rigidity for tri-color compatibility, precise positioning and long service life
5-point double toggle configuration: Uniform mold clamping force, mold plates with high rigidity optimized by finite element analysis, suitable for tri-color/bi-color multi-cavity molds; Precise positioning before mold closing, ensuring mold safety without collision.
Enlarged mold area + multi-plate design: Meets the special installation and space requirements of tri-color/bi-color / sandwich molds.
Dual ejection + high-efficiency mold adjustment: Independent dual ejection oil cylinders with large ejection force and sufficient stroke, suitable for demolding complex bi-color products; Servo self-locking mold adjustment with gear engagement for stable high-speed operation.
Safety and stability: Fully enclosed sheet metal prevents foreign matter with high protection grade; The frame remains balanced under high load, extending the service life of tie bars and mold plates.

Precise three-material synchronization, high-efficiency plasticization and fast color change
Three-cylinder & three-injection station: Dual injection units with independent control and high synchronization precision, suitable for one-shot molding of sandwich/color mixing; Dual guide rods ensure injection coaxiality with a repeatability accuracy of ±0.01mm and no offset at the bi-color interface.
Tri-color dedicated screw + servo plasticization: Skin/core layer dedicated screws enable fast melt speed and uniform temperature, reducing AA value and color difference; Driven by low-speed & high-torque servo motors, it is compatible with raw materials of different viscosities (e.g., new skin layer material + recycled core layer material) for stable plasticization.
Precise three-barrel material control + needle valve linkage: Dual barrels with independent temperature control and metering, adjustable sandwich ratio (e.g., 20%-30% skin layer + 70%-80% core layer), and recycled material filling without affecting the appearance; Equipped with a needle valve control interface, it is compatible with bi-color hot runners to reduce cold slug and flow marks.
Quick-change structure + high rigidity: Top-demountable screw and barrel shorten color/material change time by 50%; High-strength injection station structure with no deformation during long-term high-speed injection, suitable for high-speed filling of thin-walled multi-color parts.

Dual servo pump independent drive: Dual-circuit design with independent oil supply for the main and secondary injection stations, enabling interference-free synchronous operation and a 50% faster response speed; Closed-loop pressure and flow control cuts energy consumption by 30%-50% compared with traditional fixed-displacement pumps, and the oil temperature remains stable without additional cooling.

International components + weld-free pipelines: Equipped with valve groups from Bosch, Yuken and other renowned brands and Taiwan-processed valve blocks, featuring low leakage and a long service life; Weld-free pipeline layout allows convenient maintenance and reduces downtime.

Low-noise constant temperature + intelligent temperature control: Servo drive reduces overflow heating with an oil temperature fluctuation of ≤±2℃, ensuring stable temperature for bi-color materials; Automatic oil temperature monitoring and heat dissipation, with an operating noise of ≤75dB, improving the workshop environment.

Maintenance-friendly design: Centralized pipeline layout with reserved maintenance space, universal wearing parts (e.g., sealing rings) for lower inventory costs.

Dual-core dedicated controller + multilingual interface: Controllers from world-renowned manufacturers (e.g., Siemens/Omron) with dual-core processors for fast response speed; 10.4-inch color touch screen supporting Chinese and English for intuitive operation.
Dual parameter sets + recipe storage: Capable of storing 120 sets of bi-color process parameters for one-click product switch (e.g., from packaging parts to daily necessities); Curved display of dual injection/holding pressure processes for easy process optimization and reduced mold setup time.
Automatic fault diagnosis + safety interlock: Key electrical components (Schneider/Siemens) with stable anti-interference performance, automatic fault code display for quick troubleshooting; Interlock between mold clamping and injection to prevent mold or machine damage caused by misoperation.
Data traceability + MES connection: Built-in Ethernet supporting the upload of production data to the factory MES system; USB interface for parameter backup, facilitating quality traceability and batch production management.

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Specifications & Parameters

Item	unit	CMS140-3Color			CMS170-3Color			CMS230-3Color			CMS270-3Color			CMS360-3Color			CMS450-3Color
VB	cm³	473	182	182	633	358	358	824	473	473	1085	473	473	2418	2987	633	2987	633	633
Injection Unit	UNIT	A	B	C	A	B	C	A	B	C	A	B	C	A	B	C	A	B	C
Screw Diameter	mm	42	32	32	45	38	38	50	42	42	55	42	42	70	42	42	75	45	45
Screw L/D Ratio	L/D	20	20	20	22	21	21	21	20	20	22.9	20	20	21	23.5	23.5	20.5	22	22
Theoretical Injection Volume	cm³	277	104	104	357	192	192	490	277	277	641	277	277	1347	311	311	1723	357	357
Injection Weight	g	252	96	96	325	175	175	446	252	252	583	252	250	1225	283	283	1568	325	325
Injection Pressure	Bar	1710	1750	1750	1770	1860	1860	2000	1710	1710	1690	1710	1710	1796	2030	2030	1730	1770	1770
Injection Rate	cm³/s	125	79.7	79.7	151	104	104	168	125	125	252	125	125	297	131	131	384	151	151
Max. Screw Speed	r/min	220	200	200	200	210	210	175	220	220	185	220	220	155	200	200	150	200	200
Clamping Force	KN	1400			1700			2300			2700			3600			4500
Clamping Stroke	mm	380			435			475			540			615			740
Between Tie Bars	mm	420x420			460x460			520x520			570×570			670x650			760x730
Max. Mold Height	mm	450			520			530			580			680			780
Min. Mold Height	mm	160			180			200			200			250			280
Ejector Stroke	mm	120			135			140			150			160			200
Ejector Force	KN	50			50			70			70			100			150
Ejector Pins	Pcs	5			5			5			9			13			13
Max. Oil Pump Pressure	Bar	160			160			160			160			160			160
Motor Drive Power	KW	15	11	11	18.5	11	11	23	15	15	28.3	15	15	36.7	18.5	18.5	44	18.5	18.5
Heating Power	KW	9.3	5.5	5.5	12.3	7.55	7.55	14.8	9.3	9.3	16.8	9.3	9.3	24.6	12.3	12.3	30.7	12.3	12.3
Oil Tank Capacity	L	400			450			600			700			900			1100
Overall Dimensions	m	5.8x2.4x1.9			6.1x2.5x2.04			6.3x2.7x2.04			6.9X3.0X2.25			8.1X3.6X2.37			8.7X3.9X2.41
Machine Weight	t	5.1			7.5			9.5			11.5			17			20
Hopper Capacity	kg	25	25	25	50	25	25	50	25	25	100	25	25	100	50	50	100	50	50

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