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PET IMM Series

Konger High-speed PET Preform IMM
PET Red Bottle Preform
PET Cosmetic Bottle Preform
PET Perfume Bottle Preform
PET Mineral Water Bottle Preform

Konger High-speed PET Preform IMM

  • Ultra-High Speed Production: 220mm/s injection speed, 1.8s dry cycle. 500ml preform cycle 6–10s, 27%+ higher productivity (15,000–20,000 pcs/day).
  • High-End Precision Quality: PET screw (L/D 28:1), AA ≤7ppm, preform transmittance ≥93%, neck precision ±0.01mm (food/medical grade).
  • Energy Saving & Low Cost: 30%–50% energy saving, ≤430kWh/ton material. 1.5× longer part life, 30% lower failure rate (smart diagnosis + remote O&M).
  • Flexible Easy Operation: 2-min quick mold change (48–96 cavities, 500ml–2L). Full automation with robot for 24h unattended production.
  • Full-Spec Adaptability: Clamping force 170–650T, injection weight 418–4633g (food/beverage preform mass/custom production).
Clamping Unit
Injection Unit
Hydraulic System
Electrical Control System
  • 5-Point Double Toggle + Hydraulic-Mechanical Compound Drive:
  • Clamping force acts directly on the mold, minimizing cavity deformation and making it ideal for long-term, high-speed, and high-pressure production of PET preforms. The mold plates are optimized via Finite Element Analysis (FEA) to ensure superior rigidity and uniform stress distribution, preventing plate rupture and tie-bar breakage.
  • Fully Enclosed Sheet Metal + Enlarged Mold Area:
  • Meets hygiene and temperature control requirements while accommodating multi-cavity or large preform molds. Pre-drilled limit holes allow for flexible adjustment of mold thickness without the need for frequent equipment changes or mold modifications.
  • Efficient Mold Adjustment & Ejection:
  • Features motor-driven self-locking mold adjustment with gear meshing transmission for stable high-speed operation. The enhanced ejection force and extended stroke facilitate rapid preform ejection, reducing the risk of sticking.
  • Safety & Stability:
  • The fully enclosed structure prevents foreign object contamination and offers a high protection rating. The inclined dual-injection toggle shift and integrated clamping arm ensure frame balance and stability under high loads, extending the machine's service life.
  • High-Speed Precision, Efficient Plasticizing, and Convenient Changeovers
  • Dual-Cylinder Injection + Dual Guide Rod Guidance:
  • High efficiency & precision with fast injection speed, ideal for high-speed filling of thin-wall PET preforms. Dual guide rods ensure injection concentricity and high repeatability.
  • PET-Dedicated Screw + Low-Speed High-Torque Motor:
  • Specialized screw improves plasticizing speed, lowers melting temperature and AA value, enhancing preform shrinkage and transparency. Hydraulic motor drive offers wide material adaptability and uniform melting.
  • Precision Closed-Loop Control:
  • Closed-loop control for injection/holding pressure and back pressure ensures stable parameters and consistent preform weight & wall thickness. Optional synchronized holding pressure increases output by 15%–25%.
  • Convenient Maintenance & High Rigidity:
  • Top-demountable screw & barrel enable fast color & material changes. High-strength structure ensures long-term precision & stability. Equipped with needle valve control interface, compatible with hot runner molds.
  • Energy-efficient, Reliable & Low-consumption, Easy Maintenance
  • Servo / Variable Pump Energy Saving: The servo system cuts power consumption by 30%–50%, while the variable pump reduces it by 25%–45%. Equipped with pressure and flow closed-loop control, it features fast response and adaptive energy consumption that varies with load changes.
  • High-quality Components & Optimized Circuits: Adopting internationally renowned hydraulic components and Taiwan-manufactured valve blocks, coupled with weld-free pipelines, it ensures minimal leakage and long service life. Compliant with international safety standards, it is built with automatic oil temperature monitoring and high-efficiency heat dissipation.
  • Low Noise & Temperature Control: Servo drive minimizes overflow-induced heat generation, maintaining stable oil temperature. Cooling systems are not required for certain working conditions, which saves water resources. Low operational noise effectively improves the workshop environment.
  • Maintenance-friendly Design: Rational pipeline layout provides ample maintenance space. Weld-free pipelines facilitate easy servicing and reduce equipment downtime.
  • Intelligent & Precise, Stable & User-friendly, Data-interconnected
  • High-end Specialized Controllers: Adopted from world-renowned manufacturers, these controllers are built with dual-core processors for rapid response. Featuring large-size color screens and multi-language interfaces, they enable effortless operation.
  • Imported Components + Safe & Reliable Performance: Key electrical components from Schneider, Siemens, Omron and other top brands ensure excellent stability and anti-interference capability. The fault self-diagnosis function protects both the machine and molds, reducing unplanned downtime.
  • Intelligent Functions: Molding parameters can be stored and retrieved for multi-formula management. The curve display of injection/holding pressure processes facilitates process optimization. The intelligent maintenance reminder function helps prevent potential faults in advance.
  • Data Interconnection: Built-in Ethernet supports connection with the factory MES system. The USB interface allows parameter backup, facilitating convenient data management and traceability.

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Specifications & Parameters

国际标准注射容积 cm³ PET270/1000 ES6 PET270/1500 ES6 PET310/1500 ES6 PET360/1800 ES6 PET360/2500 ES6 PET450/2500 ES6 PET450/3600 ES6 PET530/3600 ES6 PET530/4600 ES6 PET650/4800 ES6
Screw Diameter mm 62 72 72 75 82 82 95 95 105 105
Screw L/D Ratio L/D 25 25 25 25 25 25 25 25 25 25
Theoretical Injection Volume cm³ 860 1300 1300 1540 2150 2150 3100 3960 3960 3960
Injection Weight g 1006 1521 1521 1802 2516 2516 3627 4633 4633 4633
Injection Rate g/s 295 312 312 357 437 557 612 781 781 781
Injection Pressure Mpa 133 170 170 156 145 145 134 134 143 143
Screw Speed rpm 280 280 280 280 250 250 250 200 200 200
Clamping Force KN 2700 2700 3100 3600 3600 4500 4500 5300 5300 6500
Clamping Stroke mm 540 540 590 615 615 740 740 840 840 900
Between Tie Bars mm 570×570 570×570 615×615 670×650 670×650 760×730 760×730 830×800 830×800 925×875
Max. Mold Height mm 580 580 630 680 680 780 780 830 830 900
Min. Mold Height mm 200 200 220 250 250 280 280 350 350 350
Ejector Stroke mm 150 150 150 160 160 200 200 200 200 300
Ejector Force KN 90 90 100 150 150 150 150 280 280 330
Max. Oil Pump Pressure MPa 16 16 16 16 16 16 16 16 16 16
Motor Drive Power KW 43 43 56 56 56 43+43 43+43 56+56 56+56 65+65
Heating Power MWP 22 25.8 25.8 25.8 36.6 36.6 36.6 45.2 45.2 75.6
Overall Dimensions m 6.34×1.60×2.25 7.21×1.66×2.37 7.35×1.66×2.37 7.54×1.86×2.41 7.54×1.86×2.41 8.24×1.88×2.41 8.24×1.88×2.41 10.2×2.05×2.37 10.2×2.05×2.37 13.9×2.4×3.1
Oil Tank Capacity L 380 380 385 620 620 700 700 800 1000 1000
Machine Weight t 8.5 9 9.5 13 13.5 16 16.5 22 23 28

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